Egyptian Steel Fabrication takes industrial work from the engineering drawing to the finished structure: steel structures and plant steelwork, storage tanks, pressure vessels and field erection.
Six capabilities that cover the whole steel journey
One accountable team from the first drawing to the last bolt on site.
Structures
Structural steel & plate work
Buildings, bridges, platforms and heavy structures, galvanized where required.
Industrial buildings and bridges
Offshore decks and platforms
Hot-dip galvanized specials
Storage
Storage tanks
Water, process and industrial storage tanks, fabricated and erected to specification.
Shell, roof and bottom plate work
Fabrication and field erection
Water and industrial storage
Process
Pressure vessels
Vessels and related process equipment built to the project drawings and code.
Fabricated to drawing and code
Process and plant equipment
Shop-built, delivered to site
Plants
Pipe racks & plant packages
Pipe racks, equipment shelters and complete industrial plant steel packages.
Pipe racks and supports
Equipment shelters
Plant steel packages
Engineering
Engineering & detailing
Design, modeling and shop detailing aligned with project requirements and international codes.
Design and 3D modeling
Shop drawings
Coordination with the field
Site
Field erection
Our crews erect and install the work on site, including during plant shutdowns.
Heavy lifting and installation
Shutdown and maintenance works
Bridges, plants and power stations
Process
From first drawing to final lift
One accountable team across every stage.
1
Engineering & detailing
Modeling, design checks and shop drawings prepared for the fabrication floor.
Modeling and design
Shop detailing
Cut lists and material take-off
2
Fabrication
Cutting, rolling, fit-up and welding in our workshop in 6th October City.
Raw material cutting and forming
Fit-up, welding, inspection and painting
Final inspection and dispatch
3
Delivery & erection
Components travel to site, where our crews lift, align and fix them.
Transport to site
Heavy lifting
Alignment and bolting
4
Shutdowns & maintenance
Planned plant shutdowns and maintenance works on tight schedules.
Shutdown works
Modifications and repairs
Commissioning
Estimators
Size a steel hangar or a tank before you call us
Choose a steel hangar or a tank, set the dimensions and see the areas, volume and an indicative steel quantity. The final design follows your specification and code.
Indicative only: a clear-span portal-frame building with web-tapered S355 frames at 7.5 m spacing, a 1:10 roof, standard industrial loading and no cranes, plus purlins, girts, bracing and connections. The range covers load and detailing differences. It excludes cladding, foundations, crane beams, doors and mezzanines, and it is not a design.
Indicative geometry only: bottom, shell and roof plate at the thickness you set, steel at 7.85 t/m³. It excludes stiffeners, nozzles, stairs, platforms and weld metal, and it is not a design.
Industries
Steel for the places that cannot stop
From refineries to factories, we fabricate and erect the steel that heavy industry stands on.
Oil, gas & petrochemicalsProcess structures, pipe racks, storage tanks and pressure vessels
Power & energyBoiler steelwork, plant structures and anchor works for power stations
Water & infrastructureWater tanks, treatment-plant steel, bridges and field erection
Cement & heavy industryPreheater towers, industrial buildings and shutdown works
Buildings & factoriesFactories, stores, service centers and administration buildings
Projects
A record built across markets
Selected reference projects from the ESF project list, and the companies we have built with.
Companies we have built with
ExxonMobil
UHDE
ENI / SPI Capag
KBR
Petrojet
Archirodon
G+H
Alstom
Mercedes-Benz
Domty
ARMA Oil
Cemex
Logos belong to their owners and indicate project references only.
Reference projects
01
Offshore facilities for ExxonMobil in Angola.
02
QAFCO-4 extension for UHDE GmbH in Qatar.
03
Steel building for SPI Capag (ENI) in Algeria.
04
Inaminas oil & gas plant for KBR in Algeria.
05
Melitha oil & gas plant for Snamprogetti in Libya.
06
Jetty trestle for LNG projects for Petrojet at Damietta new port.
07
Offshore deck for Petrojet at the marine yard in Alexandria.
08
Power station for G+H Germany at Nubaria power stations I & II.
09
Workshop and onshore platforms for Archirodon Construction Overseas on the Suez Canal.
10
Steel buildings for the German University in Cairo, New Cairo.
11
Dairy factory for Domty in 6th October City.
12
New glass factory for Dr. Greish Group in 10th of Ramadan City.
13
New stores and factory extensions for ARMA Oil in 10th of Ramadan City.
14
Al-Salam hotel cinemas compound for Oscar Cinema Production in Heliopolis.
15
Poultry building for the Arab Company for Breeders at Wady El-Natron.
16
Maintenance and service center for Abo Ghaly Motors in Sharm El-Sheikh.
17
Chemical store and administration building for Mercedes-Benz in 6th of October City.
18
Conference room and administration building at Media Production City.
19
USAID work for MEDCO, El Obour City branch: truck houses and sheds.
20
Factory for EGAT air conditioning in Abo Rawash Industrial City.
21
Wood factory for El-Nadim Wood Industries in Abo Rawash Industrial City.
22
New extension for the Ceramic El-Amir factory in 10th of Ramadan City.
23
Power station for ALBA Bahrain (Alstom) in Manama.
24
Misr-Canada oil refining company in 10th of Ramadan City: fabrication and erection.
25
Ansaldo project for North Cairo power station: steel structures and crane hoist for the boiler.
26
Talkha power station anchor bolts M100 and M72 with specially fabricated nuts.
27
Power station in Spain with Deltak.
28
Cemex cyclone preheater tower during the last shutdown.
Gallery
The work in the field
Project albums from ESF's Facebook page and our own records, shown with the album names.
Waad Alshamal Project
Large steel tanks going up on site: floor plates, shell courses and scaffolding.
Maintenance hangars, Jeddah Airport
Heavy-lift erection of large steel trusses with crawler cranes.
Sukari Gold Mine
Silos and steel platforms erected at the mine site with mobile cranes.
Savito silos erection
Tall silos lifted by crane onto their steel support structure.
Knowledge International School
Steel trusses assembled and lifted into place by crane.
550 m³ silos for FLEX in Egypt and Poland
Large steel silos: plate rolling, blasting, assembly and crane lifts.
Silos for cement and explosive materials
Cone-bottom silos, support frames and crane lifts.
Pressure vessels and products
Pressure vessels and tanks from the ESF product range, in fabrication and on transport.
IETOS building
A steel-frame building with roof sheeting.
Refrigerator project
A large steel-framed hall with brick walls.
Elmariotia Bridge
Steelwork for transport infrastructure and field erection.
Hassan Allam Sons
Industrial steel fabrication for a major Egyptian contractor.
Water Clarifier
Fabrication and erection for a water treatment package.
Pilgrims building, Al Madinah Al Munawwarah
Steel trusses, cladding and interior halls of the building.
Buildings and workshops
Industrial steel buildings and crane-served workshop halls.
Metal & Steel 2012, Cairo Conference Center
ESF at the Metal & Steel 2012 exhibition.
Interbuild 2011, June exhibition in Cairo
ESF at the Interbuild 2011 exhibition.
Metal and Steel 2011
ESF at the Metal and Steel 2011 exhibition.
The ESF team
The team at our exhibition stand.
About
Engineering to erection, one team
Egyptian Steel Fabrication Co. (ESF), established in 2005, provides engineering, fabrication and erection for complex industrial projects. From our base in the 1st Industrial Zone of 6th October City, we deliver steel structures, tanks and vessels for clients in Egypt, the Middle East, Africa and beyond.
We go after the work where we hold an advantage: technical capability, a strong presence in the region, or a proven record with the client. That is how repeat orders keep coming.
Scope of work
Engineering
Fabrication
Erection
Technical capability
Engineering and detailing that match the project requirements.
Commitment to quality
A management team that puts quality first.
Quick response
The ability to react fast to new opportunities.
Track record
Repeat orders from clients across the region.
Contact
Bring us the drawing
Send the drawings or a short brief and our team will reply with next steps.